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Vertical Carton Erector CCP-K20TX
Information
Carton size: (L)250-450*(W)200-400* (H)150-350mm
Tape width: (W) 48/60/72mm*(L)800m/1000mm, OPP (alternative use)
Voltage: 220V, 1∮, 50HZ or specified by customers
Power: 240W (customizable)
Working speed: 8-10ctns/min
Belts: (W)48mm
Table height: 625mm
Applicable pressure: 5kg.f/cm²-100nl/min
Machine size: (L)2000 (W)1900 (H)1700mm
Mechanical configuration:
1.Motor: GPG (Made in Taiwan)
2.PLC: SIEMENS
3.Touch screen: MCGS
4.Cylinder/Solenoid valve: AirTac
5.Vacuum generator: Made in China
6.AC contactor, intermediate relay, push-button switch set: Schneider
7.Photoelectric switch: BANNER
8.Suction cup: Made in China
9.Blade: Made in China
10.Linear bearing/optical axis: Made in China
Product Encyclopedia
Vertical Carton Erector CCP-K20TX: Comprehensive Industry Guide
1. Introduction
The Vertical Carton Erector CCP-K20TX is a high-efficiency packaging machine specifically designed for vertical carton forming in industrial production lines. Its vertical design reduces floor space usage while ensuring fast, accurate, and reliable carton erection. The machine is ideal for medium to high-volume operations across multiple industries.
Industries Served: Logistics, e-commerce fulfillment centers, food and beverage packaging, electronics, pharmaceuticals, consumer goods, and manufacturing.
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Vertical Carton Erector CCP-K20TX, automatic carton forming machine, industrial carton erector, packaging automation, vertical carton assembly.
2. Definition and Function
The CCP-K20TX automates the carton forming process by converting flat, folded cartons into fully erected cartons ready for filling and sealing. Its vertical design allows cartons to be loaded from the top or side and ensures a consistent fold for stable, secure packaging.
Core Functions:
Automatic vertical carton erection
Adjustable carton guides for multiple carton sizes
Integration with upstream and downstream conveyors
PLC-based control for speed and operational settings
Reliable operation with minimal operator intervention
3. Key Advantages
| Advantage | Description |
|---|---|
| Space Efficiency | Vertical design reduces required floor space |
| High Speed | Capable of erecting up to 25–35 cartons per minute |
| Consistency | Uniformly folded cartons for stable packaging |
| Labor Saving | Fully automatic operation reduces manual work |
| Flexible Carton Sizes | Adjustable guides support multiple dimensions |
| Durable Build | Heavy-duty steel frame ensures long-term operation |
| User-Friendly | Intuitive PLC interface and safety controls |
| Low Maintenance | Easy-to-access components for cleaning and repair |
4. Technical Specifications
| Parameter | Specification |
|---|---|
| Model | Vertical Carton Erector CCP-K20TX |
| Carton Length Range | 150–600 mm |
| Carton Width Range | 120–500 mm |
| Carton Height Range | 100–450 mm |
| Sealing Type | Compatible with tape or adhesive sealing after erection |
| Erection Speed | 25–35 cartons per minute |
| Power Supply | 220–380V, 50/60 Hz |
| Machine Power | 1.5–2.2 kW |
| Weight | 350–420 kg |
| Machine Dimensions (L×W×H) | 1400×800×1600 mm |
| Control | PLC-based automatic operation |
| Operating Environment | 0–45°C, dry industrial conditions |
5. Working Principle
Carton Loading: Flat cartons are loaded manually or via automatic feeder.
Carton Separation: Machine separates individual cartons from stacks.
Vertical Erection: The CCP-K20TX folds carton edges and erects them into ready-to-fill cartons.
Carton Output: Erected cartons are discharged onto conveyor belts for filling or sealing.
The machine ensures high-speed, precise carton formation, minimizing misfolds and damaged cartons.
6. Core Components
PLC Control Panel: Enables easy adjustment of speed, carton dimensions, and operational parameters.
Vertical Erection Mechanism: Ensures precise folding of all carton edges.
Conveyor System: Smooth handling of erected cartons for downstream packaging.
Adjustable Carton Guides: Flexible adaptation to different carton sizes.
Safety Guards: Protect operators from moving parts.
Industrial Steel Frame: Provides durability and stable operation.
7. Industry Applications
Logistics and Warehousing
Ideal for rapid carton erection in high-volume shipping operations, improving throughput.
E-Commerce Fulfillment
Supports fast packing of products for online orders with minimal labor.
Food and Beverage Industry
Reliable erection for cartons of beverages, packaged foods, and snacks.
Electronics and Consumer Goods
Protective carton erection for secure packaging of delicate electronics.
Pharmaceutical Packaging
Accurate carton formation for medical products and compliant pharmaceutical packaging.
8. Installation and Integration
Installation Requirements:
Level concrete floor
Stable electrical supply (220–380V)
Adequate workspace for operator access
Optional integration with upstream feeders and downstream conveyors
Setup Tips:
Secure the machine base with bolts to prevent movement
Connect power supply according to specifications
Adjust carton guides to match carton dimensions
Train operators on safety and operational procedures
9. Safety Features
Emergency stop buttons for immediate shutdown
Protective panels to prevent operator injury
Sensors to detect carton misalignment or jams
Audible alarms for operational issues
Operator Recommendations:
Do not reach into moving machinery
Disconnect power before maintenance
Inspect conveyor belts and guide rollers regularly
10. Maintenance Guidelines
| Frequency | Task |
|---|---|
| Daily | Clean carton guides and remove debris |
| Weekly | Lubricate moving parts, inspect rollers |
| Monthly | Inspect electrical connections, calibrate sensors |
| Yearly | Replace worn components, full operational inspection |
11. Common Issues and Troubleshooting
| Issue | Cause | Solution |
|---|---|---|
| Misaligned Cartons | Incorrect guide setup | Adjust carton guides |
| Jammed Cartons | Debris or blockage | Remove obstruction and clean conveyor |
| Inconsistent Folding | Worn or dirty mechanism | Clean or replace folding components |
| Low Speed | PLC speed settings incorrect | Reconfigure PLC settings |
12. Comparison With Other Machines
| Feature | Manual Carton Erector | Vertical Carton Erector CCP-K20TX | Fully Automated Packaging Line |
|---|---|---|---|
| Operator Requirement | High | Low | Minimal |
| Erection Speed | Low | Medium | High |
| Folding Consistency | Variable | Consistent | Highly Consistent |
| Labor Dependency | High | Moderate | Low |
| Maintenance | Simple | Moderate | Moderate |
The Vertical Carton Erector CCP-K20TX is a versatile, reliable, and efficient solution for industrial carton forming. Its fully automatic vertical operation ensures uniform carton erection, reduces labor costs, and integrates seamlessly with existing production lines. Suitable for logistics, e-commerce, food, pharmaceuticals, electronics, and consumer goods packaging.
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