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Hotmelt Flap Folding and Sealing Machine CCP-FC500H
Information
Carton size: (L)200-400*(W)200-400* (H)150-400mm
Belt speed: 20m/min (10-15ctns/min)
Machine size: (L)1700 (W)930 (H)1510mm
Power supply: 220/380V, 50Hz
Applicable air pressure: 6kg.f/cm², 40nl/min
Power consumption: 0.4kw (exclude glue machine)
Machine net weight: 180kg (exclude glue machine)
Glue machine: Nordson (customer can offer glue machine by themselves)
Mechanical configuration:
1.Motor: GPG (Made in Taiwan)
2.Cylinder, magnetic switch: AirTAC
3.Limit switch: OMRON
4.AC contactor, intermediate relay, push button switch set: Schneider
5.Blade: Made in China
6.PLC: SIEMENS
7.Solenoid valve: AirTAC
Product Encyclopedia
Hotmelt Flap Folding and Sealing Machine CCP-FC500H: Complete Industry Guide
1. Introduction
The Hotmelt Flap Folding and Sealing Machine CCP-FC500H is an advanced industrial packaging solution designed to automate carton flap folding and hotmelt adhesive sealing. It significantly improves packaging efficiency, reduces labor costs, and ensures consistent quality across all sealed cartons.
This machine is widely used in logistics, e-commerce fulfillment, food and beverage, pharmaceutical, and consumer goods industries. With its high-speed operation and adjustable settings, the CCP-FC500H is ideal for medium to high-volume packaging lines, enhancing productivity while maintaining secure and professional-grade carton sealing.
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2. Definition and Function
The Hotmelt Flap Folding and Sealing Machine CCP-FC500H is designed to automate two critical packaging steps: folding carton flaps and applying hotmelt adhesive tape. Unlike semi-automatic machines, the CCP-FC500H requires minimal manual intervention, making it suitable for fast-paced industrial environments.
Core Functions Include:
Automatic folding of top and bottom carton flaps
Hotmelt adhesive sealing for secure carton closure
Adjustable guides to accommodate different carton dimensions
Integration with conveyors for continuous production
PLC-based control system for precise operation
3. Advantages of CCP-FC500H
| Advantage | Description |
|---|---|
| High Efficiency | Automatically folds and seals cartons, increasing production speed |
| Consistent Seal Quality | Uniform adhesive application ensures reliable closure |
| Labor Saving | Reduces manual handling and labor costs significantly |
| Adjustable Carton Size | Handles a wide range of carton dimensions |
| Industrial Durability | Robust frame and components for long-term use |
| User-Friendly Interface | PLC control panel for easy operation and adjustments |
| Safety Features | Emergency stop buttons and protective guards included |
| Low Maintenance | Easy cleaning and minimal downtime |
4. Technical Specifications
| Parameter | Specification |
|---|---|
| Model | Hotmelt Flap Folding and Sealing Machine CCP-FC500H |
| Carton Length Range | 150–600 mm |
| Carton Width Range | 120–500 mm |
| Carton Height Range | 100–450 mm |
| Tape Width | 48–60 mm |
| Sealing Mode | Automatic top and bottom flap folding with hotmelt adhesive |
| Sealing Speed | Up to 30–35 cartons per minute |
| Power Supply | 220–380V, 50/60 Hz |
| Machine Power | 1.5–2.0 kW |
| Weight | 280–350 kg |
| Dimensions (L×W×H) | 1600×700×1450 mm |
| Operating Temperature | 0–45°C |
| Control Type | Fully automatic PLC control |
5. Working Principle
Carton Loading: Cartons are placed on the entry conveyor or fed automatically from upstream machinery.
Flap Folding: Top and bottom flaps are folded automatically with precision.
Hotmelt Adhesive Application: Hotmelt tape is applied for secure sealing.
Carton Discharge: Sealed cartons exit smoothly for palletizing or further processing.
This process ensures high-speed, consistent, and professional-quality sealing across all carton sizes.
6. Core Components
PLC Control Panel: Adjusts speed, tape tension, and carton guides
Hotmelt Tape Heads: Ensures precise adhesive application
Conveyor System: Smooth transport of cartons through the machine
Safety Guards: Protect operators during operation
Heavy-Duty Frame: Industrial construction for long-lasting durability
7. Industry Applications
Logistics and Warehousing
Automates carton folding and sealing for faster shipment processing.
E-Commerce Fulfillment Centers
Supports high-volume packaging with consistent quality.
Food and Beverage Industry
Hygienic hotmelt sealing for cartons containing food and beverages.
Consumer Electronics
Ensures safe, professional sealing for sensitive products.
Pharmaceutical Packaging
Secure and compliant packaging for regulated items.
8. Installation and Integration
Installation Requirements:
Level concrete surface
Stable electrical supply (220–380V)
Operator workspace and safety clearance
Optional conveyor integration for continuous operations
Setup Tips:
Level the machine base
Connect power supply according to specifications
Adjust carton guides to match carton sizes
Train operators on safety and operation
9. Safety Features
Emergency stop buttons for immediate shutdown
Protective panels and guards prevent operator injury
Sensors detect carton jams or misalignment
Audible alarms for operational issues
Operator Recommendations:
Avoid reaching into moving machinery
Disconnect power before maintenance
Regularly inspect conveyors and tape heads
10. Maintenance Guidelines
| Frequency | Task |
|---|---|
| Daily | Clean hotmelt heads, conveyor belts, and remove debris |
| Weekly | Lubricate moving parts, inspect rollers and sensors |
| Monthly | Check motor bearings, calibrate adhesive tension, inspect electrical connections |
| Yearly | Replace worn components, full operational inspection |
11. Common Issues and Troubleshooting
| Issue | Cause | Solution |
|---|---|---|
| Wrinkled Tape | Incorrect hotmelt temperature or tension | Adjust tape tension and check adhesive heating |
| Misaligned Seal | Improper carton guide setup | Realign carton guides |
| Conveyor Jam | Debris or carton blockage | Clean conveyor entry and exit areas |
| Uneven Adhesive | Worn or dirty hotmelt head | Clean or replace hotmelt head |
12. Comparison With Other Machines
| Feature | Manual Carton Sealer | CCP-FC500H | Fully Automatic Packaging Line |
|---|---|---|---|
| Operator Requirement | High | Low | Very Low |
| Sealing Speed | Low | Medium | High |
| Seal Consistency | Variable | Consistent | Highly Consistent |
| Labor Dependency | High | Moderate | Low |
| Maintenance | Simple | Moderate | Moderate |
The Hotmelt Flap Folding and Sealing Machine CCP-FC500H is a high-efficiency, reliable solution for modern industrial packaging lines. It automates flap folding and hotmelt adhesive sealing, reduces labor costs, ensures consistent performance, and integrates easily with existing conveyor systems. Ideal for logistics, e-commerce, food, pharmaceutical, and consumer goods packaging.
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